TECHNOLOGY

Battery Packs Supercharged with Innovations

Explore new technologies designed to enhance the performance and safety of future electric vehicles, ensuring they are ready for any mission in challenging conditions.
MacBook mockup

New Industry Benchmark

Electronically controlled thermal management unlocking new possibilities

New technology enabling the virtual division of the battery pack thermal management into multiple sections, combined with real-time automatic control, allows each section to operate independently, optimizing coolant flow rates and unlocking unmatched performance.

Advantages of technology

Complete Control

Now, you can feed the optimum amount of coolant to the required locations in the battery pack according to the current operating conditions.

Impact
Multi-mode cooling/heating option
Achieving maximum battery life  

Superior efficiency

With electronic control, you will manage the heat exchange much more efficiently, reducing the demands on other components in the system.

Impact
Size and weight reduction
Energy, costs & resources savings  

Unmatched Performance

With the ability to concentrate and direct all the thermal performance in one location, you can handle critical situations with ease, without oversizing the system.

Impact
Minimising the risk of thermal runaway
Ready for superfast charging

Application of technology

The first electronically driven
immersion cooling for next-gen battery packs

This type of advanced immersion cooling is designed to primarily meet the highest demands for performance, durability and safety. At the same time, it enables new possibilities of battery thermal management at the battery module and battery pack levels.

Liquid cooling in a new shape

Efficient battery thermal management
for modern battery packs

Innovative technology of tube-based liquid cooling systems combine enhanced heat transfer efficiency with excellent mechanical and chemical resistance in a compact and lightweight design.

Advantages of technology

High-efficient Heat Transfer

Get better results under the same operating conditions. New materials and manufacturing technologies provide higher thermal performance and more uniform heat distribution for your battery module or pack. Places, where heat loss typically occurs and blind spots where the required heat exchange is not taking place, are now eliminated.

Ultra-light & Compact Dimensions

Take advantage of the saved space for the benefit of other components. This battery heat exchanger only needs 1.0 mm gap between all battery cells to ensure efficient heat transfer while its weight is less than half that of a conventional one.

Dedicated Design

Purpose-driven design delivers even better mechanical durability thanks to the high flexibility of electrically non-conductive components.  This also enables to absorb the expansion of the batteries to a significant extent. Resistance to chemicals and temperatures is a matter of course.

Impact
Acceleration of battery charging/discharging
Improved battery life
Impact
Size and weight reduction
Possibility to increase battery capacity
Impact
Risk-free electrical short circuit
Improves overall recyclability

Technology under development

New Solutions Coming Your Way

At Qoolers R&D Centre, we help our clients overcome the most challenging problems facing electric vehicles by designing innovative solutions.

completion in Q4 2026

Battery Safety System

The goal of this project is to develop a functional solution that permanently prevents thermal runaway and the subsequent spread of fire to the vehicle, regardless of the type of batteries used or the surrounding conditions. The Battery Safety System will operate in conjunction with the battery thermal management system, and its functionality will remain independent of the power source within the battery pack. In the event of a critical failure or damage, the battery safety system will stabilize and preserve the entire battery pack in time.

Thermal Runaway
Battery Thermal Management
Battery Pack
completion in Q4 2027

Advanced Battery pack

The Advanced Battery Pack project aims to revolutionize energy storage with a new concept, integrating cutting-edge design and proprietary manufacturing. It focuses on achieving high energy density and ultra-fast charging for electric vehicles while enhancing recyclability to meet sustainability goals. The project also emphasizes a fully automated manufacturing process prioritizing precision, speed, and efficiency for consistent quality and scalability, addressing energy storage challenges in electric mobility's evolving landscape.

New Concept
Battery Pack Manufacturing
Industry 5.0
From creative concept to impactful solution

Patents & Unique Approaches

True innovation is born from the free thoughts of individuals,
but it takes professional teamwork to implement it in the real world.

Liquid cooling HEX

QOOLERS’s patent for Liquid filled heat exchanger for cylindrical battery cells enhances heat transfer efficiency in a robust, light-weight and compact design. The essence of the invention lies in the unique connection of multiple thin tubes into a single manifold with two integrated channels, utilizing advanced polymer materials.

Electronically controlled TM

QOOLERS’s patent for Heat exchanger with regulation of the current of the heat transfer medium enables the virtual division of the battery pack or module into multiple sections, optimizes coolant flow rates and unlocks unmatched performance. This concept can be used for both tube heat exchange and immersion cooling.

Battery safety system

QOOLERS’s patent for Safety system of a battery pack or module allows fully automated active protection against Thermal Runaway or its significant suppression depending on the chemical composition and arrangement of the battery cells. This increases the safety of the passengers and the surrounding area of the electric vehicle.

Adopt new technology with ease

Learn more about our technologies and how easily they can be implemented into your applications.