services

From concept to series-ready BTMS
faster, leaner, smarter.

We engineer, prototype, validate and industrialise polymer-based Battery Thermal Management Systems
for OEMs and Tier-1s. Real hardware. Measurable results. No hype.

service results overview

Proven results on real hardware.

Up to
70%
lighter
than aluminium cold plates
1000
+/y
Prototypes built
500
+
Cell types in our database
8
+/y
Active customer programs

We combine automotive-grade discipline with start-up speed
so you can move from first conversation to validated hardware without losing control or time.

Get a tailor-made solution

Our End‑to‑End Service Pillars

Product Development

We turn your thermal targets into production-ready polymer BTMS.

Through product development service, we deliver cutting-edge battery thermal management solutions that provide our clients with a competitive advantage and effectively solve their problems. The entire process is refined to meet all customer needs and preferences with perfect integration and precision in the shortest possible time.

Digital‑twin iteration at scale
CFD + FEM models screen thousands of geometries before any physical part is made.
Design-for-automotive compliance
from day one (IATF 16949 processes, TISAX AL3, PPAP support).
Cost, weight and CO₂ optimisation
in parallel — not as an afterthought.
Transparent stage‑gate reviews
with shared dashboards so your team stays in control.
Outcome: A solution that is lighter, more uniform and ready for series integration.

Simulation & Analysis

We predict real-world behaviour before the first prototype.

CFD thermal-flow mapping
Hotspots, maldistribution and pressure drop identified early.
FEA structural resilience checks
Predict stress, vibration and fatigue so tubes, manifolds and cells survive real‑world loads.
Coupled multi-physics loops
that balance ΔT, weight, pressure drop and cost in one sprint.
Access to our proprietary database
500+ battery cells (including high-silicon chemistries).
Outcome: Fewer physical iterations, higher confidence, shorter validation loops.

Rapid Prototyping & Validation

Functional hardware fast — because we control the process end-to-end.

In-house manufacturing of key prototype components
significantly shorter lead times and full design flexibility.
Prototypes ready
for demanding independent validation in third-party laboratories.
High-volume prototype batches
produced on our semi-automatic production line.
The same line demonstrates a proven manufacturing process that is ready to scale into series production
Outcome: Real hardware that is already close to series intent, not just a one-off sample.

Integration & Series Support

We support you from pilot builds all the way to high-volume production — or we transfer the technology to you.

Seamless mechanical integration
into your module or pack architecture.
On‑site launch engineering
support during early production builds.
Fully scalable manufacturing path
using our proven semi-automatic production process, ready for high-volume series supply.
Technology licensing option
We can transfer the complete BTMS technology, know-how and manufacturing process so you can produce in-house under licence.
Outcome: You choose the model that best fits your strategy — full series supply or licensed in-house production with our continuous technical support.

Rapid Prototyping

By creating functional prototypes, we help ensure that products are both feasible and market-ready, enhancing product reliability and customer satisfaction.

  • First prototype delivery in 2 weeks
  • Ready for testing
Case study snapshot

Proof in Numbers

17 % range gain
for a European luxury EV
3 °C max ∆T
across a 900‑cell pack
11 months
from concept to SOP
From First Conversation to Series Production

Take the next step with Qoolers

1.

Book a Discovery Call

Share your requirements and battery specifications. We discuss thermal challenges, cell type, and integration needs (15–20 min, no obligation).

2.

Validate with a Working Prototype

Receive a functional prototype, typically within 2 weeks. Test it under your conditions with full support.

3.

Integrate & Scale

Seamless integration into your battery pack with engineering support. Scalable manufacturing path toward series production (IATF 16949 in progress).

Qoolers & Partners

Together with our partners, we support the industry in producing the world's best electric vehicles.

Let’s start tomorrow.

Ready to shorten your path to a lighter, longer‑lasting battery?